INSTALLATION PROCEDURE 1. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY
(a) Apply lithium soap base glycol grease to the entire circumference of a new brake master cylinder seal.
(b) Install the brake master cylinder seal onto the brake master cylinder.
| (c) Install the brake master cylinder with 2 new nuts. Torque:
25 N·m {255 kgf·cm, 18 ft·lbf} | |
2. CONNECT FRONT NO. 1 BRAKE TUBE
| (a) Using a union nut wrench, connect the brake tube (labeled A) to the brake master cylinder.
Torque: Specified tightening torque : 19.5 N·m {199 kgf·cm, 14 ft·lbf}
HINT:
- Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
Click here 
- When using a union nut wrench (fulcrum length of 20 mm (0.787 in.)) +
torque wrench (fulcrum length of 180 mm (7.087 in.)): 17.6 N*m (179
kgf*cm, 13 ft.*lbf)
|
 |
|
*a | Torque Wrench Fulcrum Length | |
*b | Union Nut Wrench | | |
3. CONNECT REAR NO. 1 BRAKE TUBE
| (a) Using a union nut wrench, connect the brake tube (labeled B) to the brake master cylinder.
Torque: Specified tightening torque : 19.5 N·m {199 kgf·cm, 14 ft·lbf}
HINT:
- Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
Click here
- When using a union nut wrench (fulcrum length of 20 mm (0.787 in.)) +
torque wrench (fulcrum length of 180 mm (7.087 in.)): 17.6 N*m (179
kgf*cm, 13 ft.*lbf)
|
 |
|
*a | Torque Wrench Fulcrum Length | |
*b | Union Nut Wrench | | |
4. CONNECT BRAKE FLUID LEVEL WARNING SWITCH CONNECTOR (a) Connect the brake fluid level warning switch connector.
5. BLEED BRAKE SYSTEM | 
