Toyota Tundra Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY

(a) Apply lithium soap base glycol grease to the entire circumference of a new brake master cylinder seal.

(b) Install the brake master cylinder seal onto the brake master cylinder.

(c) Install the brake master cylinder with 2 new nuts.

Torque:

25 N·m {255 kgf·cm, 18 ft·lbf}

2. CONNECT FRONT NO. 1 BRAKE TUBE

(a) Using a union nut wrench, connect the brake tube (labeled A) to the brake master cylinder.

Torque:

Specified tightening torque :

19.5 N·m {199 kgf·cm, 14 ft·lbf}

HINT:

  • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

    Click here

  • When using a union nut wrench (fulcrum length of 20 mm (0.787 in.)) + torque wrench (fulcrum length of 180 mm (7.087 in.)): 17.6 N*m (179 kgf*cm, 13 ft.*lbf)

*a

Torque Wrench Fulcrum Length

*b

Union Nut Wrench

3. CONNECT REAR NO. 1 BRAKE TUBE

(a) Using a union nut wrench, connect the brake tube (labeled B) to the brake master cylinder.

Torque:

Specified tightening torque :

19.5 N·m {199 kgf·cm, 14 ft·lbf}

HINT:

  • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

    Click here

  • When using a union nut wrench (fulcrum length of 20 mm (0.787 in.)) + torque wrench (fulcrum length of 180 mm (7.087 in.)): 17.6 N*m (179 kgf*cm, 13 ft.*lbf)

*a

Torque Wrench Fulcrum Length

*b

Union Nut Wrench

4. CONNECT BRAKE FLUID LEVEL WARNING SWITCH CONNECTOR

(a) Connect the brake fluid level warning switch connector.

5. BLEED BRAKE SYSTEM

    Disassembly

    Reassembly

    See More:

    Toyota Tundra Service Manual > Rear Cross Traffic Alert Buzzer(for Double Cab): Installation
    INSTALLATION PROCEDURE 1. INSTALL BLIND SPOT MONITOR BUZZER (a) Attach the clamp to install the blind spot monitor buzzer. (b) Connect the connector. 2. INSTALL FRONT QUARTER TRIM PANEL ASSEMBLY LH 3. INSTALL LOWER QUARTER PANEL ASSEMBLY LH 4. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH 5. INSTAL ...

    Toyota Tundra Owners Manual

    Toyota Tundra Service Manual

    © 2026 Copyright www.ttundra.com
    0.01