Toyota Tundra Service Manual: Disassembly

DISASSEMBLY

PROCEDURE

1. REMOVE INTAKE VALVE

(a) Using SST and wooden blocks, compress the compression spring and remove the valve spring retainer locks.

SST: 09202-70020

09202-01010

09202-01020

SST: 09202-00021

(b) Remove the retainer, compression spring and valve.

HINT:

Arrange the removed parts in the correct order.

2. REMOVE EXHAUST VALVE

(a) Using SST and wooden blocks, compress the compression spring and remove the valve spring retainer locks.

SST: 09202-70020

09202-01010

09202-01020

SST: 09202-00021

(b) Remove the retainer, compression spring and valve.

HINT:

Arrange the removed parts in the correct order.

3. REMOVE VALVE STEM OIL SEAL

(a) Using needle-nose pliers, remove the oil seals.

4. REMOVE VALVE SPRING SEAT

(a) Using compressed air and a magnet hand, remove the valve spring seat by blowing air onto it.

5. REMOVE NO. 1 STRAIGHT SCREW PLUG

NOTICE:

If water leaks from the No. 1 screw plug or the plug is corroded, replace it.

(a) Using a 10 mm hexagon wrench, remove the 6 screw plugs and 6 gaskets.

6. REMOVE NO. 2 STRAIGHT SCREW PLUG

(a) Using a 14 mm hexagon wrench, remove the 2 screw plugs and 2 gaskets.

NOTICE:

If water leaks from the No. 2 screw plug or the plug is corroded, replace it.

7. REMOVE STUD BOLT

NOTICE:

If the stud bolt is deformed or its threads are damaged, replace it.

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Toyota Tundra Owners Manual