Toyota Tundra Service Manual: Disassembly

DISASSEMBLY

PROCEDURE

1. REMOVE MAGNET STARTER SWITCH ASSEMBLY

(a) Remove the nut and disconnect the lead wire from the magnet starter switch.

(b) Remove the 2 nuts from the starter drive housing while holding the magnet starter switch.

(c) Pull the magnet starter switch and while lifting the front part of the magnet starter switch, release the plunger hook from the drive lever and remove the magnet starter switch.

2. REMOVE STARTER YOKE ASSEMBLY

(a) Using a T25 "TORX" socket wrench, remove the 2 bolts.

(b) Pull out the starter yoke together with the starter commutator end frame.

(c) Remove the 2 screws and commutator end frame from the starter yoke.

(d) Pull the starter yoke out of the starter commutator end frame.

NOTICE:

While holding down the lead wire, remove the starter commutator end frame.

3. REMOVE STARTER BRUSH HOLDER ASSEMBLY

(a) Using a screwdriver, pry the end of the spring away from each brush and pull out the 4 brushes from the brush holder so that they are held in place by the springs.

(b) Remove the brush holder.

4. REMOVE STARTER ARMATURE ASSEMBLY

(a) Remove the starter armature from the starter yoke.

5. REMOVE STARTER ARMATURE PLATE

(a) Remove the starter armature plate from the starter drive housing or starter yoke.

6. REMOVE PLANETARY GEAR

(a) Remove the 3 planetary gears from the starter center bearing clutch.

7. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY

(a) Remove the starter center bearing clutch with the starter pinion drive lever and rubber seal from the starter drive housing.

(b) Remove the starter pinion drive lever and rubber seal from the starter center bearing clutch.

    Components

    Inspection

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