Toyota Tundra Service Manual: Replacement

REPLACEMENT

PROCEDURE

1. DRAIN DIFFERENTIAL OIL

2. REMOVE FRONT DIFFERENTIAL CARRIER ASSEMBLY

(a) Remove the differential carrier (see page ).

3. REMOVE FRONT DIFFERENTIAL TUBE ASSEMBLY

4. REMOVE FRONT DRIVE PINION COMPANION FLANGE FRONT NUT

5. REMOVE FRONT DRIVE PINION COMPANION FLANGE FRONT SUB-ASSEMBLY

6. REMOVE FRONT DIFFERENTIAL CARRIER OIL SEAL

(a) Using SST, remove the oil seal.

SST: 09308-10010

7. REMOVE FRONT DIFFERENTIAL DRIVE PINION OIL SLINGER

8. REMOVE FRONT DIFFERENTIAL CROSS SHAFT BEARING RETAINER

9. REMOVE FRONT DIFFERENTIAL CASE

10. REMOVE DIFFERENTIAL DRIVE PINION

11. REMOVE FRONT DRIVE PINION FRONT RADIAL BALL BEARING

12. REMOVE FRONT DIFFERENTIAL DRIVE PINION BEARING SPACER

13. INSTALL FRONT DIFFERENTIAL DRIVE PINION BEARING SPACER

(a) Install a new bearing spacer.

14. TEMPORARILY INSTALL DIFFERENTIAL DRIVE PINION

15. INSTALL FRONT DIFFERENTIAL CASE

16. INSTALL FRONT DIFFERENTIAL CROSS SHAFT BEARING RETAINER

17. INSTALL FRONT DRIVE PINION FRONT RADIAL BALL BEARING

18. INSTALL FRONT DIFFERENTIAL DRIVE PINION OIL SLINGER

19. INSTALL FRONT DIFFERENTIAL CARRIER OIL SEAL

(a) Using SST and a hammer, tap in a new oil seal.

SST: 09502-12010

SST: 09316-60011

09316-00041

Standard oil seal depth:

5.6 to 6.6 mm (0.221 to 0.260 in.)

(b) Coat the lip of the oil seal with MP grease.

20. INSTALL FRONT DRIVE PINION COMPANION FLANGE FRONT SUB-ASSEMBLY

21. INSPECT TOTAL PRELOAD

22. STAKE FRONT DRIVE PINION COMPANION FLANGE FRONT NUT

23. INSTALL DIFFERENTIAL SIDE GEAR INTER SHAFT SUB-ASSEMBLY

24. INSTALL FRONT DIFFERENTIAL TUBE ASSEMBLY

25. INSTALL FRONT DIFFERENTIAL CARRIER ASSEMBLY

(a) Install the front differential carrier (see page ).

26. ADD DIFFERENTIAL OIL

    Components

    Front Differential Side Gear Shaft Oil Seal(for 4wd)

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