Toyota Tundra Service Manual: Removal

REMOVAL

PROCEDURE

1. LOWER BACK WINDOW GLASS

HINT:

Make sure to completely lower the back window glass so that the roof headlining can be removed from the rear of the vehicle.

2. PRECAUTION

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.

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3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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4. REMOVE FRONT SEAT ASSEMBLY (for Manual Seat)

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5. REMOVE FRONT SEAT ASSEMBLY (for Power Seat)

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6. REMOVE FRONT SEAT ASSEMBLY (for Center Seat)

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7. REMOVE REAR SEAT ASSEMBLY (for LH Side)

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8. REMOVE REAR SEAT ASSEMBLY (for RH Side)

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9. REMOVE FRONT DOOR SCUFF PLATE LH

(a) Detach the 6 claws and 3 clips, and remove the front door scuff plate LH.

10. REMOVE FRONT DOOR SCUFF PLATE RH

HINT:

Use the same procedure described for the LH side.

11. REMOVE REAR DOOR SCUFF PLATE LH

(a) Detach the 8 claws and 2 clips, and remove the rear door scuff plate LH.

12. REMOVE REAR DOOR SCUFF PLATE RH

HINT:

Use the same procedure described for the LH side.

13. REMOVE COWL SIDE TRIM BOARD LH

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14. REMOVE COWL SIDE TRIM BOARD RH

HINT:

Use the same procedure described for the LH side.

15. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH

(a) Remove the front door opening trim weatherstrip LH.

16. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH

HINT:

Use the same procedure described for the LH side.

17. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH

(a) Remove the rear door opening trim weatherstrip LH.

18. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH

HINT:

Use the same procedure described for the LH side.

19. REMOVE FRONT PILLAR GARNISH LH

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20. REMOVE FRONT PILLAR GARNISH RH

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21. REMOVE LOWER CENTER PILLAR GARNISH LH

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22. REMOVE LOWER CENTER PILLAR GARNISH RH

HINT:

Use the same procedure described for the LH side.

23. REMOVE CENTER PILLAR GARNISH LH

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24. REMOVE CENTER PILLAR GARNISH RH

HINT:

Use the same procedure described for the LH side.

25. REMOVE FRONT SHOULDER BELT ANCHOR PLATE SUB-ASSEMBLY LH

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26. REMOVE FRONT SHOULDER BELT ANCHOR PLATE SUB-ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.

27. REMOVE NO. 1 BOX SPEAKER ASSEMBLY (w/ Woofer)

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28. REMOVE LOWER QUARTER TRIM PANEL ASSEMBLY LH

(a) Detach the 2 claws and remove the cover.

(b) Remove the bolt and disconnect the rear seat outer belt assembly.

(c) Detach the 5 clips and remove the lower quarter trim panel assembly LH.

29. REMOVE LOWER QUARTER TRIM PANEL ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.

30. REMOVE FRONT QUARTER TRIM PANEL ASSEMBLY LH

(a) Apply protective tape as shown in the illustration.

Protective Tape

(b) Using a screwdriver, detach the claw and open the cover.

HINT:

Tape the screwdriver tip before use.

(c) Remove the 2 bolts.

(d) Detach the 4 clips and remove the front quarter trim panel assembly LH.

(e) Pass the rear seat outer belt assembly through the hole of the front quarter trim panel assembly LH.

31. REMOVE FRONT QUARTER TRIM PANEL ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.

32. REMOVE REAR SHOULDER BELT ANCHOR PLATE SUB-ASSEMBLY LH

(a) Detach the 4 claws of the rear shoulder belt anchor plate sub-assembly LH, and slide the rear shoulder belt anchor plate sub-assembly LH in the direction of the arrow to remove it.

33. REMOVE REAR SHOULDER BELT ANCHOR PLATE SUB-ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.

34. REMOVE ROOF CONSOLE BOX ASSEMBLY

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35. REMOVE INNER REAR VIEW MIRROR STAY HOLDER COVER (w/ EC Mirror)

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36. REMOVE NO. 1 ROOM LIGHT ASSEMBLY

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37. REMOVE VISOR ASSEMBLY LH

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38. REMOVE VISOR ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.

39. REMOVE VISOR HOLDER

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40. REMOVE ASSIST GRIP SUB-ASSEMBLY

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41. REMOVE NO. 1 FORWARD RECOGNITION COVER (w/ Lane Departure Alert System)

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42. REMOVE ROOF HEADLINING ASSEMBLY

(a) w/ Lane Departure Alert System:

(1) Disconnect each connectors.

*A

w/ EC Mirror

(b) w/ Sliding Roof:

Disconnect the connector.

(c) Disconnect the connector and detach the 4 wire harness clamps from the front pillar LH.

(d) w/o Sliding Roof:

Detach the 4 clips and remove the roof headlining assembly.

(e) w/ Sliding Roof:

Detach the 4 clips and 12 fasteners, and remove the roof headlining assembly.

*A

w/o Sliding Roof

*B

w/ Sliding Roof

(f) Take out the roof headlining assembly from the cabin as shown in the illustration.

NOTICE:

Be careful not to damage the roof headlining assembly when taking it out.

43. REMOVE TELEPHONE MICROPHONE ASSEMBLY

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44. REMOVE MICROPHONE CASE

(a) Detach the claw.

(b) Detach the guide and remove the microphone case.

    Installation

    Roof Headlining(for Double Cab)

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