Toyota Tundra Service Manual: Removal

REMOVAL

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.

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2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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3. REMOVE FRONT SEAT ASSEMBLY (for Manual Seat)

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4. REMOVE FRONT SEAT ASSEMBLY (for Power Seat)

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5. REMOVE FRONT SEAT ASSEMBLY (for Center Seat)

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6. REMOVE REAR SEAT ASSEMBLY

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7. REMOVE FRONT DOOR SCUFF PLATE LH

(a) Detach the 6 claws and 3 clips, and remove the front door scuff plate LH.

8. REMOVE FRONT DOOR SCUFF PLATE RH

HINT:

Use the same procedure described for the LH side.

9. REMOVE REAR DOOR SCUFF PLATE LH

(a) Detach the 6 claws and 2 clips, and remove the rear door scuff plate LH.

10. REMOVE REAR DOOR SCUFF PLATE RH

HINT:

Use the same procedure described for the LH side.

11. REMOVE COWL SIDE TRIM BOARD LH

(a) Remove the nut.

(b) Detach the 2 clips and remove the cowl side trim board LH.

12. REMOVE COWL SIDE TRIM BOARD RH

HINT:

Use the same procedure described for the LH side.

13. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH

(a) Remove the front door opening trim weatherstrip LH.

14. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH

HINT:

Use the same procedure described for the LH side.

15. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH

(a) Remove the rear door opening trim weatherstrip LH.

16. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH

HINT:

Use the same procedure described for the LH side.

17. REMOVE FRONT PILLAR GARNISH LH

(a) Apply protective tape as shown in the illustration.

Protective Tape

(b) Using a screwdriver, detach the claw and open the cover.

HINT:

Tape the screwdriver tip before use.

(c) Remove the bolt.

(d) Detach the clip and remove the front pillar garnish LH.

(e) Protect the curtain shield airbag assembly.

(1) Completely cover the curtain shield airbag assembly with a cloth or nylon sheet and secure the ends of the cover with adhesive tape as shown in the illustration.

NOTICE:

Cover the curtain shield airbag assembly with a protective cover as soon as the front pillar garnish LH is removed.

*1

Curtain Shield Airbag Assembly

*a

Protective Cover

Adhesive Tape

18. REMOVE FRONT PILLAR GARNISH RH

(a) Apply protective tape as shown in the illustration.

Protective Tape

(b) Using a screwdriver, detach the 2 claws and open the 2 assist grip covers.

HINT:

Tape the screwdriver tip before use.

(c) Remove the 2 bolts and front assist grip sub-assembly from the front pillar garnish RH.

(d) Detach the clip and remove the front pillar garnish RH.

(e) Protect the curtain shield airbag assembly.

(1) Completely cover the curtain shield airbag assembly with a cloth or nylon sheet and secure the ends of the cover with adhesive tape.

NOTICE:

Cover the curtain shield airbag assembly with a protective cover as soon as the front pillar garnish RH is removed.

19. REMOVE LOWER CENTER PILLAR GARNISH LH

(a) Detach the 2 claws and remove the cover.

(b) Remove the bolt and disconnect the front seat outer belt assembly LH.

(c) Detach the 7 clips and 2 claws, and remove the lower center pillar garnish LH.

20. REMOVE LOWER CENTER PILLAR GARNISH RH

HINT:

Use the same procedure described for the LH side.

21. REMOVE CENTER PILLAR GARNISH LH

(a) Using a screwdriver, detach the 2 claws and open the 2 assist grip covers.

HINT:

Tape the screwdriver tip before use.

(b) Remove the 2 bolts and rear assist grip assembly from the center pillar garnish LH.

(c) Remove the bolt.

(d) Detach the clip, guide and remove the center pillar garnish LH.

Protective Tape

-

-

(e) Pass the front seat outer belt assembly LH through the hole of the center pillar garnish LH.

22. REMOVE CENTER PILLAR GARNISH RH

HINT:

Use the same procedure described for the LH side.

23. REMOVE FRONT SHOULDER BELT ANCHOR PLATE SUB-ASSEMBLY LH

(a) Detach the 6 claws of the front shoulder belt anchor plate sub-assembly LH, and slide the front shoulder belt anchor plate sub-assembly LH in the direction of the arrow to remove it.

24. REMOVE FRONT SHOULDER BELT ANCHOR PLATE SUB-ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.

25. REMOVE LOWER QUARTER TRIM PANEL ASSEMBLY LH

(a) Detach the 2 claws and remove the cover.

(b) Remove the bolt and disconnect the rear seat outer belt assembly.

(c) Detach the 6 clips and remove the lower quarter trim panel assembly LH.

26. REMOVE LOWER QUARTER TRIM PANEL ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.

27. REMOVE FRONT QUARTER TRIM PANEL ASSEMBLY LH

(a) Apply protective tape as shown in the illustration.

Protective Tape

(b) Using a screwdriver, detach the claw and open the cover.

HINT:

Tape the screwdriver tip before use.

(c) Remove the 2 bolts.

(d) Detach the 4 clips and remove the front quarter trim panel assembly LH.

(e) Pass the rear seat outer belt assembly through the hole of the front quarter trim panel assembly LH.

28. REMOVE FRONT QUARTER TRIM PANEL ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.

29. REMOVE ROOF CONSOLE BOX ASSEMBLY

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30. REMOVE INNER REAR VIEW MIRROR STAY HOLDER COVER (w/ EC Mirror)

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31. REMOVE NO. 1 ROOM LIGHT ASSEMBLY

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32. REMOVE VISOR ASSEMBLY LH

(a) Remove the 2 screws.

(b) Detach the claw and remove the visor assembly LH.

(c) w/ Vanity Light:

Disconnect the connector.

33. REMOVE VISOR ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.

34. REMOVE VISOR HOLDER

HINT:

Use the same procedure to remove the visor holder on the other side.

(a) Using a T20 "TORX" driver, remove the "TORX" screw and visor holder.

35. REMOVE BACK WINDOW ASSEMBLY

(a) for Fixed Type:

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(b) for Slide Type:

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(c) for Power Slide Type:

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36. REMOVE ASSIST GRIP SUB-ASSEMBLY

HINT:

Use the same procedure for all the assist grip sub-assemblies.

(a) Insert SST into the cutout of the assist grip cover LH as shown in the illustration.

SST: 09813-00010

NOTICE:

To prevent the assist grip sub-assembly from being damaged, make sure to insert SST straight into the cutout.

HINT:

Use the same procedure for the claw on the other side of the assist grip cover LH.

*a

Cutout

(b) Pull SST as shown in the illustration to disengage the claw.

NOTICE:

To prevent the assist grip assembly from being damaged, make sure to only pull SST as shown in the illustration.

HINT:

Use the same procedure for the claw on the other side of the assist grip cover LH.

*a

30 to 45°

Remove in this Direction

(c) Detach the 2 clips and remove the assist grip sub-assembly.

37. REMOVE COAT HOOK

HINT:

Use the same procedure to remove the coat hook on the other side.

(a) Using a screwdriver, detach the 2 claws and remove the coat hook cap.

Protective Tape

HINT:

Tape the screwdriver tip before use.

(b) Detach the clip and remove the coat hook.

38. REMOVE NO. 1 FORWARD RECOGNITION COVER (w/ Lane Departure Alert System)

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39. REMOVE ROOF HEADLINING ASSEMBLY

(a) w/ Lane Departure Alert System:

(1) Disconnect each connectors.

*A

w/ EC Mirror

(b) Disconnect the connector and detach the 4 wire harness clamps from the front pillar LH.

(c) Detach the 4 clips and remove the roof headlining assembly.

(d) Take out the roof headlining assembly from the cabin as shown in the illustration.

NOTICE:

Be careful not to damage the roof headlining assembly when taking it out.

40. REMOVE TELEPHONE MICROPHONE ASSEMBLY

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41. REMOVE MICROPHONE CASE

(a) Detach the claw.

(b) Detach the guide and remove the microphone case.

    Installation

    Lighting

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