Toyota Tundra Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY

(a) Apply lithium soap base glycol grease to the entire circumference of a new brake master cylinder seal.

(b) Install the brake master cylinder seal onto the brake master cylinder.

(c) Install the brake master cylinder with 2 new nuts.

Torque:

25 N·m {255 kgf·cm, 18 ft·lbf}

2. CONNECT FRONT NO. 1 BRAKE TUBE

(a) Using a union nut wrench, connect the brake tube (labeled A) to the brake master cylinder.

Torque:

Specified tightening torque :

19.5 N·m {199 kgf·cm, 14 ft·lbf}

HINT:

  • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

    Click here

  • When using a union nut wrench (fulcrum length of 20 mm (0.787 in.)) + torque wrench (fulcrum length of 180 mm (7.087 in.)): 17.6 N*m (179 kgf*cm, 13 ft.*lbf)

*a

Torque Wrench Fulcrum Length

*b

Union Nut Wrench

3. CONNECT REAR NO. 1 BRAKE TUBE

(a) Using a union nut wrench, connect the brake tube (labeled B) to the brake master cylinder.

Torque:

Specified tightening torque :

19.5 N·m {199 kgf·cm, 14 ft·lbf}

HINT:

  • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

    Click here

  • When using a union nut wrench (fulcrum length of 20 mm (0.787 in.)) + torque wrench (fulcrum length of 180 mm (7.087 in.)): 17.6 N*m (179 kgf*cm, 13 ft.*lbf)

*a

Torque Wrench Fulcrum Length

*b

Union Nut Wrench

4. CONNECT BRAKE FLUID LEVEL WARNING SWITCH CONNECTOR

(a) Connect the brake fluid level warning switch connector.

5. BLEED BRAKE SYSTEM

    Disassembly

    Reassembly

    See More:

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