REMOVAL CAUTION / NOTICE / HINT CAUTION: Be sure to perform this procedure with several people as the transfer assembly is very heavy. NOTICE: Change the vehicle to 2WD mode before removing the transfer shift actuator assembly. If the vehicle cannot be changed to 2WD mode, since the new transfer shift actuator assembly is set in the 2WD position, connect all the connectors to the vehicle side wire harnesses to set the new transfer shift actuator assembly to the drive state of the vehicle before installing the new transfer shift actuator assembly. PROCEDURE 1. DRAIN TRANSFER OIL 2. REMOVE FRONT PROPELLER SHAFT ASSEMBLY (See page 3. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (See page 4. SUPPORT AUTOMATIC TRANSMISSION ASSEMBLY
5. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY
6. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR
7. SUPPORT TRANSFER ASSEMBLY
8. DISCONNECT WIRE HARNESS AND CONNECTOR
9. REMOVE TRANSFER ASSEMBLY (a) Remove the 8 bolts. (b) Pull the transfer assembly straight up and remove it from the automatic transmission assembly. NOTICE: Take care not to damage the rear adaptor oil seal with the transfer input shaft spline. |
Toyota Tundra Service Manual > Front Propeller Shaft Assembly: Installation
INSTALLATION PROCEDURE 1. INSTALL FRONT PROPELLER SHAFT (a) Completely remove any oil or the like and clean the contact surfaces of the propeller shaft flange, differential flange and transfer flange. (b) for Front Differential Side: (1) Align the matchmarks on the differential and propeller shaft f ...