Toyota Tundra Service Manual: Removal

REMOVAL

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (See page ).

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

3. REMOVE INSTRUMENT SIDE PANEL LH

4. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LH

5. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

6. RELEASE PARKING BRAKE PEDAL

7. DISCONNECT NO. 1 PARKING BRAKE CABLE ASSEMBLY

8. REMOVE FRONT NO. 2 EXHAUST PIPE ASSEMBLY

(a) for 1UR-FE:

Remove the front No. 2 exhaust pipe (See page ).

(b) for 3UR-FE:

Remove the front No. 2 exhaust pipe (See page ).

(c) for 3UR-FBE:

Remove the front No. 2 exhaust pipe (See page ).

9. REMOVE NO. 1 PARKING BRAKE CABLE ASSEMBLY (for 3700 mm [12 ft. 1.7 in.] Wheelbase Type)

(a) Remove the adjustment nut and lock nut (labeled A).

(b) Remove the bolt (labeled B) and cable retainer.

(c) Remove the nut (labeled C) and No. 1 parking brake cable clamp from the body.

(d) Disconnect the No. 1 parking brake cable clamp (labeled D) from the No. 1 parking brake cable assembly.

(e) Remove the 2 bolts (labeled E) and No. 1 parking brake cable assembly from the inside of the vehicle.

NOTICE:

Do not bend and twist the parking brake cable.

(f) Remove the 3 bolts (labeled F) and No. 1 cable support bracket.

10. REMOVE NO. 1 PARKING BRAKE CABLE ASSEMBLY (for 4180 mm [13 ft. 8.6 in.] Wheelbase Type)

(a) Remove the adjustment nut and lock nut (labeled A).

(b) Remove the bolt (labeled B) and cable retainer.

(c) Remove the 2 nuts (labeled C) and 2 No. 1 parking brake cable clamps from the body.

(d) Disconnect the 2 No. 1 parking brake cable clamps (labeled D) from the No. 1 parking brake cable assembly.

(e) Remove the 2 bolts (labeled E) and No. 1 parking brake cable assembly from the inside of the vehicle.

NOTICE:

Do not bend and twist the parking brake cable.

(f) Remove the 3 bolts (labeled F) and No. 1 cable support bracket.

11. REMOVE REAR WHEEL LH

12. DISCONNECT REAR DISC BRAKE CYLINDER ASSEMBLY LH

13. REMOVE REAR DISC LH

14. REMOVE PARKING BRAKE SHOE RETURN SPRING LH

15. REMOVE NO. 1 PARKING BRAKE SHOE ASSEMBLY LH

16. REMOVE NO. 2 PARKING BRAKE SHOE ASSEMBLY LH

17. REMOVE PARKING BRAKE SHOE LEVER LH

18. REMOVE INTERMEDIATE LEVER TENSION SPRING

(a) Remove the intermediate lever tension spring.

19. REMOVE NO. 2 CABLE RETAINER

(a) Remove the bolt and No. 2 cable retainer.

20. REMOVE NO. 3 PARKING BRAKE CABLE ASSEMBLY

(a) Remove the 6 bolts (labeled A and B) and disconnect the No. 3 parking brake cable assembly from the parking brake intermediate lever sub-assembly (labeled C).

NOTICE:

Do not bend and twist the parking brake cable.

(b) Remove the bolt and No. 3 parking brake cable assembly from the rear axle carrier.

21. REMOVE REAR WHEEL RH

22. DISCONNECT REAR DISC BRAKE CYLINDER ASSEMBLY RH

HINT:

Use the same procedures described for the LH side.

23. REMOVE REAR DISC RH

HINT:

Use the same procedures described for the LH side.

24. REMOVE PARKING BRAKE SHOE RETURN SPRING RH

HINT:

Use the same procedures described for the LH side.

25. REMOVE NO. 1 PARKING BRAKE SHOE ASSEMBLY RH

HINT:

Use the same procedures described for the LH side.

26. REMOVE NO. 2 PARKING BRAKE SHOE ASSEMBLY RH

HINT:

Use the same procedures described for the LH side.

27. REMOVE PARKING BRAKE SHOE LEVER RH

HINT:

Use the same procedures described for the LH side.

28. REMOVE NO. 2 PARKING BRAKE CABLE ASSEMBLY

(a) Disconnect the No. 2 parking brake cable assembly from the 2 clamps (labeled A).

(b) Remove the 6 bolts (labeled B) and disconnect the No. 2 parking brake cable assembly from the parking brake intermediate lever sub-assembly (labeled C).

NOTICE:

Do not bend and twist the parking brake cable.

(c) Remove the bolt (labeled D) and clamp.

(d) Remove the bolt and No. 2 parking brake cable assembly from the rear axle carrier.

29. REMOVE PARKING BRAKE INTERMEDIATE LEVER SUB-ASSEMBLY

(a) Remove the 2 bolts and parking brake intermediate lever sub-assembly with parking brake intermediate lever bracket.

Text in Illustration

*1

Parking Brake Intermediate Lever Bracket

*2

Pin

*3

Clip

*4

Washer

(b) Remove the clip, washer, pin and parking brake intermediate lever sub-assembly from the parking brake intermediate lever bracket.

30. REMOVE NO. 2 CABLE SUPPORT BRACKET

(a) Remove the 2 bolts and No. 2 cable support bracket.

    Installation

    Parking Brake Pedal

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