Toyota Tundra Service Manual: Reassembly

(a) Using SST and a press, press in a new bearing.

SST: 09950-60010

09951-00470

SST: 09950-70010

09951-07100

(b) Install the retainer plate with the 4 screws.

Torque:

2.3 N·m {23 kgf·cm, 20 in·lbf}

(a) Place the drive end frame on the pulley.

(a) Place the generator washer on the rotor.

(b) Using SST and a press, slowly press in the coil assembly.

SST: 09285-76010

(c) Install the 4 bolts.

Torque:

5.8 N·m {59 kgf·cm, 51 in·lbf}

(a) While pushing the 2 brushes toward the inside of the brush holder, insert a pin (diameter: 1.0 mm (0.0394 in.)) into the brush holder hole.

(b) Install the generator brush holder with the 2 screws.

Torque:

1.8 N·m {18 kgf·cm, 16 in·lbf}

(a) Install the terminal insulator to the generator rectifier end frame.

NOTICE:

Pay attention to the mounting orientation of the terminal insulator.

(b) Install the end cover with the 3 nuts.

Torque:

4.6 N·m {47 kgf·cm, 41 in·lbf}

SST 1-A and B

09820-06010

SST 2

09820-06021

(f) Insert SST 2, and attach the pulley nut to SST 2.

(g) Tighten the pulley nut by turning SST 1-A in the direction shown in the illustration.

Torque:

133 N·m {1356 kgf·cm, 98 ft·lbf}

HINT:

Hold the adjustable wrench against the vise and tighten the nut securely.

(i) Turn SST 1-B, and remove SST 1-A and B.