Toyota Tundra Service Manual: Removal

REMOVAL

PROCEDURE

1. TABLE OF BOLT, SCREW AND NUT

HINT:

All bolts, screws and nuts relevant to installing and removing the instrument panel are shown along with their alphabet code below.

2. PRECAUTION

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.

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3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

(a) Disconnect the cable from the negative (-) battery terminal.

CAUTION:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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4. REMOVE NO. 1 INSTRUMENT PANEL REGISTER SUB-ASSEMBLY

Protective Tape

(a) Apply protective tape as shown in the illustration.

(b) Using a moulding remover B, detach the 4 clips and remove the No. 1 instrument panel register sub-assembly.

5. REMOVE INSTRUMENT SIDE PANEL LH

(a) Using a moulding remover B, detach the 3 claws, 4 guides and remove the instrument side panel LH.

6. REMOVE LOWER CENTER INSTRUMENT COVER

(a) Remove the 2 clips.

(b) Detach the 2 clips, 2 guides and remove the lower center instrument cover.

7. REMOVE FRONT DOOR SCUFF PLATE LH

(a) for Double Cab:

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(b) for CrewMax:

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8. REMOVE COWL SIDE TRIM BOARD LH

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9. REMOVE FRONT DOOR SCUFF PLATE RH

HINT:

Use the same procedure described for the LH side.

10. REMOVE COWL SIDE TRIM BOARD RH

HINT:

Use the same procedure described for the LH side.

11. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LH

(a) Operate the tilt lever to fully extend and raise the steering column.

(b) Apply protective tape as shown in the illustration.

Protective Tape

(c) Remove the 2 bolts <A>.

(d) Detach the 9 clips, 2 claws and remove the lower instrument panel finish panel sub-assembly LH.

(e) Disconnect each connector.

(f) Detach the 3 hooks and disconnect the hood lock control lever from the lower instrument panel finish panel sub-assembly LH.

(g) Pull and slide the hood lock control cable, rotate the hood lock control cable, and then disconnect the hood lock control cable from the hood lock control lever.

12. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

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13. REMOVE NO. 1 INSTRUMENT CLUSTER FINISH PANEL GARNISH

(a) Using a moulding remover B, detach the 3 claws, 3 clips and remove the No. 1 instrument cluster finish panel garnish.

14. REMOVE LOWER STEERING COLUMN COVER

(a) While turning the steering wheel assembly to the right and left, remove the 2 screws.

(b) Detach the 2 claws and remove the lower steering column cover.

15. REMOVE UPPER STEERING COLUMN COVER

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16. REMOVE NO. 2 SWITCH HOLE BASE

(a) Apply protective tape as shown in the illustration.

Protective Tape

(b) Detach the 4 clips and remove the No. 2 switch hole base.

(c) Disconnect each connector.

17. REMOVE INSTRUMENT CLUSTER FINISH PANEL ORNAMENT

(a) Apply protective tape as shown in the illustration.

Protective Tape

(b) Detach the 3 clips, claw and remove the instrument cluster finish panel ornament.

18. REMOVE INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY

(a) Remove the 2 clips.

(b) Detach the 6 clips and remove the instrument cluster finish panel assembly.

19. REMOVE COMBINATION METER ASSEMBLY

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20. REMOVE NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

(a) Detach the clip, 4 claws and 2 guides and remove the No. 2 instrument panel under cover sub-assembly.

21. REMOVE LOWER INSTRUMENT PANEL

(a) Remove the screw <D> and bolt <A>.

(b) Detach the 3 claws and remove the lower instrument panel.

22. REMOVE LOWER NO. 2 INSTRUMENT PANEL AIRBAG ASSEMBLY

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23. REMOVE NO. 4 INSTRUMENT REGISTER SUB-ASSEMBLY

(a) Apply protective tape as shown in the illustration.

Protective Tape

(b) Using a moulding remover B, detach the 10 clips and remove the No. 4 instrument register sub-assembly.

24. REMOVE INSTRUMENT SIDE PANEL RH

(a) Using a moulding remover B, detach the 3 claws, 4 guides and remove the instrument side panel RH.

25. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY RH

(a) Apply protective tape as shown in the illustration.

Protective Tape

(b) Remove the bolt <A> and 4 screws <F>.

(c) Detach the 4 claws and remove the lower instrument panel finish panel sub-assembly RH.

26. REMOVE NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH

(a) Apply protective tape as shown in the illustration.

Protective Tape

(b) Using a moulding remover B, detach the 4 clips, 3 claws and remove the No. 2 instrument cluster finish panel garnish.

27. REMOVE LOWER CENTER INSTRUMENT PANEL FINISH PANEL WITH AIR CONDITIONING CONTROL ASSEMBLY

(a) Apply protective tape as shown in the illustration.

*A

for Automatic Air Conditioning System

*B

for Manual Air Conditioning System

*1

Air Conditioning Control Assembly

*2

Lower Center Instrument Panel Finish Panel

Protective Tape

-

-

(b) Using moulding remover B, detach the 8 clips, 2 claws and guide and remove the lower center instrument panel finish panel together with the air conditioning control assembly.

(c) Disconnect each connector.

28. REMOVE RADIO AND DISPLAY RECEIVER ASSEMBLY WITH BRACKET

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29. REMOVE CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY

(a) Apply protective tape as shown in the illustration.

Protective Tape

(b) Detach the wire harness clamp and 18 clips and remove the center instrument cluster finish panel sub-assembly.

(c) for 4WD:

Disconnect the connector.

30. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH

(a) for Double Cab:

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(b) for CrewMax:

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31. REMOVE FRONT PILLAR GARNISH LH

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32. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH

HINT:

Use the same procedure described for the LH side.

33. REMOVE FRONT PILLAR GARNISH RH

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34. REMOVE INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY

(a) Apply protective tape as shown in the illustration.

Protective Tape

(b) Using a moulding remover B, detach the 2 claws, 3 clips and remove the instrument panel speaker panel sub-assembly.

35. REMOVE FRONT NO. 2 SPEAKER ASSEMBLY LH

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36. REMOVE NO. 2 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY

HINT:

Use the same procedure described for the instrument panel speaker panel sub-assembly.

37. REMOVE FRONT NO. 2 SPEAKER ASSEMBLY RH

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38. REMOVE INSTRUMENT PANEL SUB-ASSEMBLY

(a) Operate the tilt lever to fully extend and lower the steering column.

(b) Disconnect each connector and each wire harness clamp.

*A

w/ Automatic Light Control System

*B

w/ Front Center Speaker

(c) Apply protective tape as shown in the illustration.

*a

Bolt <G>

*b

Bolt <B>

*c

Nut <C>

-

-

Protective Tape

-

-

(d) Remove the 2 bolts <G>.

(e) Remove the 3 bolts <B> and 2 nuts <C>.

(f) Detach the 5 claws and remove the instrument panel sub-assembly.

39. REMOVE NO. 3 INSTRUMENT PANEL STAY

(a) Detach the 3 claws and remove the 3 No. 3 instrument panel stays.

40. REMOVE NO. 1 INSTRUMENT PANEL CLIP

(a) Detach the 2 claws and remove the 2 No. 1 instrument panel clips.

    Reassembly

    Instrument Panel Safety Pad(for Floor Shift Type)

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