Toyota Tundra Service Manual: Reassembly

REASSEMBLY

CAUTION / NOTICE / HINT

HINT:

• Use the same procedures for the LH side and RH side.
• The procedures listed below are for the LH side.

PROCEDURE

1. INSTALL PARKING BRAKE ANCHOR BLOCK

(a) Install the anchor block with the 2 nuts. Torque: 86 N·m {877 kgf·cm, 63 ft·lbf}

2. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY

(a) Connect the No. 3 parking brake cable with the bolt. Torque: 8.0 N·m {82 kgf·cm, 71 in·lbf}

3. INSTALL PARKING BRAKE SHOE LEVER LH

(a) Apply high temperature grease to the parking brake shoe lever.

(b) Install the parking brake shoe lever to the No. 3 parking brake cable.

NOTICE:

Carefully distinguish the parking brake shoe lever RH and LH.

4. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY LH

(a) Apply high temperature grease to the areas of the backing plate that contact the shoe.

(b) Using SST, install the No. 2 parking brake shoe with the shoe hold down spring pin, compression spring and shoe hold down spring cup. SST: 09718-00011

5. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY LH

(a) Apply high temperature grease to the areas of the backing plate that contact the shoe.

(b) Apply the high temperature grease to the areas of the shoe adjusting screw set shown in the illustration.

(c) Set the parking brake shoe and shoe adjuster screw set in place.

(d) Connect the tension spring.

(e) Using SST, install the No. 1 parking brake shoe with the shoe hold down spring pin, compression spring and shoe hold down spring cup. SST: 09718-00011

6. INSTALL PARKING BRAKE SHOE RETURN SPRING

(a) Using SST, install the shoe return spring. SST: 09703-30011

7. CHECK PARKING BRAKE INSTALLATION

(a) Check that each part is installed properly.

8. INSTALL REAR DISC

9. CONNECT REAR DISC BRAKE CYLINDER ASSEMBLY LH

(a) Connect the rear disc brake cylinder with 2 new bolts. Torque: 167 N·m {1703 kgf·cm, 123 ft·lbf} NOTICE: Do not twist the brake hose. Make sure that the bolts are free from damage and foreign matter. Do not overtighten the bolts.

10. ADJUST PARKING BRAKE SHOE CLEARANCE

11. CHECK PARKING BRAKE PEDAL TRAVEL

12. ADJUST PARKING BRAKE PEDAL TRAVEL

13. INSTALL REAR WHEEL LH

Torque:

for aluminum wheel :

131 N·m {1336 kgf·cm, 97 ft·lbf}

for steel wheel :

209 N·m {2131 kgf·cm, 154 ft·lbf}

14. SETTLE PARKING BRAKE SHOE AND DISC

(a) Drive the vehicle for approximately 400 m (0.25 miles) under the following conditions.

(1) The vehicle speed is approximately 50 km/h (31 mph) and the vehicle is on a safe, level and dry road.

(2) The parking brake pedal is being depressed with a force of 150 N (15 kgf, 33.7 lbf).

(b) Repeat the procedures above 2 or 3 times.