REASSEMBLY CAUTION / NOTICE / HINT
NOTICE: When installing parts, coat the parts indicated by arrows with power steering fluid (See page
 ). PROCEDURE 1. INSTALL VANE PUMP HOUSING OIL SEAL
(a) Coat the lip of a new oil seal with power steering fluid.
| (b) Using SST and a press, press in the oil seal. SST: 09950-60010
09951-00280 SST: 09950-70010 09951-07100 NOTICE:
Make sure that the oil seal is installed facing in the correct direction as shown in the illustration. |
|
2. INSTALL VANE PUMP SHAFT SUB-ASSEMBLY WITH PULLEY (a) Coat the inside surface of the bushing in the vane pump front housing with power steering fluid.
| (b) Gradually insert the vane pump shaft sub-assembly with pulley. Text in Illustration
NOTICE:
- Do not damage the lip of the oil seal in the front housing.
- Wrap protective tape around the spline of the vane pump shaft with vane
pump shaft sub-assembly with pulley in order to prevent damage to the
oil seal.
| |
3. INSTALL VANE PUMP FRONT SIDE PLATE
| (a) Coat a new O-ring with power steering fluid and install it into the front housing. |
|
| (b) Coat a new O-ring with power steering fluid and install it onto the front side plate. |
|
| (c) Align the notch of the front side plate with the notch of the front housing, and install the front side plate. Text in Illustration
NOTICE: Make sure that the front side plate is installed facing in the correct direction. |
|
4. INSTALL VANE PUMP CAM RING (a) Coat the cam ring with the power steering fluid.
| (b)
Align the notch of the cam ring with the notch of the front side plate,
and install the cam ring with the inscribed mark facing upward. Text in Illustration |
*a | Inscribed Mark | |
*b | Match |
NOTICE: Make sure that the cam ring is installed facing in the correct direction. |
|
5. INSTALL VANE PUMP ROTOR
| (a) Install the vane pump rotor. HINT: The vane pump rotor can be installed in both directions. |
|
(b) Coat the 10 vane pump plates with power steering fluid.
| (c) Install the vane pump plates with the round end facing outward. Text in Illustration
NOTICE: Make sure that the vane pump plates are installed facing in the correct direction. |
|
6. INSTALL VANE PUMP SHAFT SNAP RING
| (a) Using a screwdriver and snap ring expander, install a new shaft snap ring onto the vane pump shaft. |
|
7. INSTALL VANE PUMP REAR HOUSING
| (a) Coat a new O-ring and straight pin with power steering fluid and install it onto the rear housing. |
|
| (b) Align the straight pin of the rear housing with the notches of the cam ring, front side plate, and front housing. Text in Illustration |
|
| (c) Install the rear housing with the 4 bolts. Torque:
22 N·m {224 kgf·cm, 16 ft·lbf} | |
8. INSPECT TOTAL PRELOAD 9. INSTALL FLOW CONTROL VALVE ASSEMBLY
(a) Coat the flow control valve with power steering fluid.
| (b) Install the compression spring and flow control valve to the front housing. |
|
(c) Coat a new O-ring with power steering fluid and install it onto the pressure port union.
(d) Install the pressure port union to the front housing. Torque:
69 N·m {704 kgf·cm, 51 ft·lbf} 10. INSTALL POWER STEERING SUCTION PORT UNION
(a) Coat a new O-ring with power steering fluid and install it to the suction port union.
| (b) Install the suction port union to the vane pump with the bolt.
Torque: 12 N·m {122 kgf·cm, 9 ft·lbf} | | | 
