Toyota Tundra Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL BRAKE PEDAL PAD

(a) Install the brake pedal pad onto the brake pedal.

2. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY

(a) Install the brake pedal support assembly with the 4 nuts.

Torque:

15.2 N·m {155 kgf·cm, 11 ft·lbf}

3. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY

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4. CONNECT BRAKE PEDAL SUPPORT ASSEMBLY

(a) Install the bolt, and connect the brake pedal support assembly to the instrument panel reinforcement assembly. Torque: 35 N·m {357 kgf·cm, 26 ft·lbf}

(b) Apply lithium soap base glycol grease to the inner surface of the hole on the brake pedal and return spring mounting bracket of the brake pedal support assembly.

(c) Install the brake pedal return spring.

(d) Connect the stop light switch wire harness clamp to the brake pedal support assembly.

(e) Connect the wire harness clamp to the brake pedal support assembly.

(f) Connect the 2 clamps to the brake pedal support assembly.

(g) Connect the connector.

5. INSTALL PUSH ROD PIN

(a) Apply a light coat of lithium soap base glycol grease to the inner surface of the hole on the brake pedal lever.

(b) Set the push rod clevis in place, insert the push rod pin from outside the vehicle and then install a new clip.

NOTICE:

After assembly, check that the pedal operates smoothly.

6. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER

(a) Install the stop light switch mounting adjuster.

7. INSTALL STOP LIGHT SWITCH ASSEMBLY

8. INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY

(a) Install the No. 3 air duct sub-assembly with the bolt. Torque: 5.4 N·m {55 kgf·cm, 48 in·lbf}

9. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIR BAG ASSEMBLY

10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable some systems need to be initialized after the cable is reconnected.

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11. CHECK AND ADJUST BRAKE PEDAL

(a) Check and adjust brake pedal (See page ).

12. CHECK MASTER CYLINDER PRESSURE SENSOR SIGNAL

(a) Check the master cylinder pressure sensor signal (See page ).