Toyota Tundra Service Manual: Disassembly

Toyota Tundra Service Manual / Engine, Hybrid System / 1ur-fe Charging / Generator / Disassembly

DISASSEMBLY

PROCEDURE

1. REMOVE GENERATOR PULLEY

SST: 09820-63011

09820-06010

09820-06021

SST 1-A and B	09820-06010
SST 2	09820-06021

(a) Clamp the generator housing stay in a vise.

(b) Install SST 1-A to the pulley shaft.

(d) Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.

Torque:

39 N·m {398 kgf·cm, 29 ft·lbf}

NOTICE:

Check that SST is secured on the rotor shaft.

(e) Insert SST 2, and attach the pulley nut to SST 2.

(f) To loosen the pulley nut, turn SST 1-A in the direction shown in the illustration.

NOTICE:

To prevent damage to the rotor shaft, do not loosen the pulley nut more than one-half turn.

(g) Remove SST 2 from the generator.

(h) Turn SST 1-B, and remove SST 1-A and B.

(i) Remove the pulley nut and pulley.

2. REMOVE GENERATOR REAR END COVER

(a) Place the generator on the pulley.

(b) Remove the 3 nuts and end cover.

3. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

(a) Remove the 2 screws and brush holder.

4. REMOVE GENERATOR COIL ASSEMBLY

(a) Remove the 4 bolts.

(b) Using SST, remove the coil assembly.

SST: 09950-40011

09951-04020

09952-04010

09953-04020

09954-04010

09955-04071

09957-04010

09958-04011

5. REMOVE GENERATOR ROTOR ASSEMBLY

6. REMOVE GENERATOR DRIVE END FRAME BEARING

(a) Remove the 4 screws and retainer plate.

(b) Using SST and a hammer, tap out the bearing.

SST: 09950-60010

09951-00250

SST: 09950-70010

09951-07100

See More:

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DESCRIPTION The No. 1 damper servo sub-assembly (air mix damper servo motor [for driver side]) sends pulse signals to inform the air conditioning amplifier of the damper position. The air conditioning amplifier activates the motor (normal, reverse) based on the signals to move the air mix damper (fo ...

Toyota Tundra Service Manual: Disassembly

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