Toyota Tundra Service Manual: Reassembly

(a) Apply high temperature grease to the areas of the starter pinion drive lever indicated in the illustration.

(a) Apply high temperature grease to the planetary gears and pins of the starter center bearing clutch.

(a) Install the starter armature to the starter yoke.

NOTICE:

The magnet of the starter yoke may attract the starter armature when the starter commutator end frame is installed causing the magnet to break.

(a) Push out the 4 brushes from the brush holder so that they are held in place by the springs, as shown in the illustration.

(b) Install the brush holder to the starter armature and push in the 4 brushes.

(c) Insert grommet between the positive (+) side and negative side.

(a) Fit the clamp of the brush holder into the starter commutator end frame.

(b) Install the commutator end frame with the 2 screws.

Torque:

1.5 N·m {15 kgf·cm, 13 in·lbf}

(a) Align the key of the starter yoke with the keyway located on the starter drive housing.

(b) Using a T25 "TORX" socket wrench, install the 2 bolts.

Torque:

5.5 N·m {56 kgf·cm, 49 in·lbf}

(a) Apply high temperature grease to the plunger hook.

(c) Install the magnet starter switch with the 2 nuts.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

(d) Connect the lead wire to the magnet starter switch and connect it with the nut.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}