Toyota Tundra Service Manual: Installation

INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:

When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also, the dynamic radar cruise control system, forward recognition camera system, lane departure alert system, pre-collision system may not operate properly due to a difference in the transmissivity or black ceramic border.

PROCEDURE

1. INSTALL NO. 2 WINDSHIELD GLASS STOPPER

(a) Apply glass primer to the windshield glass where the 2 No. 2 windshield glass stoppers will be installed.

NOTICE:

  • Allow the primer to dry for 3 minutes or more.
  • Throw away any leftover primer.
  • Do not apply too much primer.

(b) Install 2 new No. 2 windshield glass stoppers onto the windshield glass as shown in the illustration.

*1

Windshield Glass

-

-

*a

Back Side

*b

Ceramic Notch

*c

Ceramic Line

*d

Center

Standard:

Area

Specified Condition

a

8.5 mm (0.334 in.)

2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER

*1

No. 1 Windshield Glass Stopper

*a

Vehicle Body

(a) Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.

3. INSTALL WINDSHIELD GLASS ADHESIVE DAM

(a) Apply glass primer to the windshield glass where the windshield glass adhesive dams will be installed.

NOTICE:

  • Allow the primer to dry for 3 minutes or more.
  • Throw away any leftover primer.
  • Do not apply too much primer.

(b) Remove the peeling paper from the adhesive part of the windshield glass adhesive dam. While aligning the dam to the ceramic notch and dam reference line, install the dam (adhesive side) to the windshield glass (glass primer area).

*a

Back Side

*b

Ceramic Notch

*c

Dam Reference Line

-

-

Standard:

Area

Specified Condition

a

29.2 mm (1.15 in.)

4. INSTALL UPPER WINDSHIELD OUTSIDE MOULDING

*1

Windshield Outside Upper Moulding

*a

Back Side

Glass Primer

(a) Using a brush or sponge, coat the edge of the windshield glass and the contact surface with glass primer.

NOTICE:

  • Allow the primer to dry for 3 minutes or more.
  • Throw away any leftover primer.
  • Do not apply too much primer.

(b) Install the upper windshield outside moulding, as shown in the illustration.

NOTICE:

Do not drive the vehicle for the amount of time written in the table below.

Usage time frame:

Temperature

Usage Time Frame

35°C (95°F)

15 minutes

20°C (68°F)

1 hour 40 minutes

5°C (41°F)

8 hours

5. INSTALL WINDSHIELD GLASS

(a) Using a brush, apply body primer to the exposed part of the vehicle body.

NOTICE:

  • Allow the primer to dry for 3 minutes or more.
  • Do not apply primer to the adhesive.
  • Throw away any leftover primer.
  • Do not apply too much primer.

*a

CORRECT

*b

INCORRECT

*c

Body Primer

*d

Adhesive

(b) Using a brush or sponge, apply glass primer to the contact surface of the windshield glass.

*a

Back Side

*b

Adhesive Center Line

*c

Glass Primer

-

-

HINT:

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer.

NOTICE:

  • Allow the primer to dry for 3 minutes or more.
  • Throw away any leftover primer.
  • Do not apply too much primer.

(c) Apply adhesive to the windshield glass.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or equivalent

(1) Cut off the tip of the cartridge nozzle as shown in the illustration.

HINT:

After cutting off the tip, use all adhesive within the time written in the table below.

Usage time frame:

Temperature

Usage Time Frame

35°C (95°F)

15 minutes

20°C (68°F)

1 hour 40 minutes

5°C (41°F)

8 hours

(2) Load the sealer gun with the cartridge.

(3) Apply adhesive to the windshield glass as shown in the illustration.

*a

Back Side

*b

Adhesive Center Line

*c

Adhesive

-

-

Standard:

Area

Specified Condition

a

12.0 mm (0.472 in.)

b

8.0 mm (0.315 in.)

c

4.0 mm (0.157 in.)

(d) Install the windshield glass to the vehicle body.

(1) Using suction cups, position the windshield glass so that the matchmarks are aligned. Press it in gently along the rim.

(2) Lightly press the outer surface of the windshield glass to ensure that it is securely fit to the vehicle body.

NOTICE:

  • Check that the stoppers are attached to the vehicle body correctly.
  • Check that the vehicle body and windshield glass have a small gap between them.

(3) Hold the windshield glass in place securely with protective tape or equivalent until the adhesive hardens.

*a

Matchmarks

(e) w/ Windshield Deicer:

Install the clip and connect the connector.

6. INSTALL OUTSIDE WINDSHIELD MOULDING

*a

Back Side

(a) Install the outside windshield moulding, as shown in the illustration.

(b) Apply glass primer to the outside windshield moulding area "a" shown in the illustration.

7. CHECK FOR LEAK AND REPAIR

(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

(b) If water leaks into the cabin, allow the water to dry and add adhesive.

(c) Remove the protective tape.

8. INSTALL ROOF DRIP SIDE FINISH MOULDING CLIP

Click here

9. INSTALL ROOF DRIP SIDE FINISH MOULDING LH

Click here

10. INSTALL ROOF DRIP SIDE FINISH MOULDING RH

HINT:

Use the same procedures described for the LH side.

11. INSTALL REAR ROOF DRIP SIDE FINISH MOULDING LH

Click here

12. INSTALL REAR ROOF DRIP SIDE FINISH MOULDING RH

HINT:

Use the same procedures described for the LH side.

13. INSTALL ROOF HEADLINING ASSEMBLY

(a) Return the roof headlining to its original position.

Click here

14. INSTALL FORWARD RECOGNITION WITH HEATER HOOD SUB-ASSEMBLY (w/ Lane Departure Alert System)

Click here

15. INSTALL FORWARD RECOGNITION CAMERA (w/ Lane Departure Alert System)

Click here

16. INSTALL FORWARD RECOGNITION LATCH (w/ Lane Departure Alert System)

Click here

17. INSTALL NO. 1 FORWARD RECOGNITION COVER (w/ Lane Departure Alert System)

Click here

18. INSTALL COAT HOOK

Click here

19. INSTALL ASSIST GRIP SUB-ASSEMBLY

(a) for Double Cab:

Click here

(b) for CrewMax:

Click here

20. INSTALL VISOR HOLDER

(a) for Double Cab, w/o Illumination:

Click here

(b) for CrewMax, w/o Illumination:

Click here

21. INSTALL VISOR ASSEMBLY LH

(a) for Double Cab:

Click here

(b) for CrewMax:

Click here

22. INSTALL VISOR ASSEMBLY RH

HINT:

Use the same procedures described for the LH side.

23. INSTALL NO. 1 ROOM LIGHT ASSEMBLY

Click here

24. INSTALL ROOF CONSOLE BOX ASSEMBLY

Click here

25. INSTALL INNER REAR VIEW MIRROR ASSEMBLY

Click here

26. INSTALL FRONT PILLAR GARNISH LH

Click here

27. INSTALL FRONT PILLAR GARNISH RH

Click here

28. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH

Click here

29. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH

Click here

30. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

Click here

31. INSTALL FRONT FENDER TO COWL SIDE SEAL LH

Click here

32. INSTALL FRONT FENDER TO COWL SIDE SEAL RH

Click here

33. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH

Click here

34. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH

Click here

35. ADJUST FORWARD RECOGNITION CAMERA (w/ Lane Departure Alert System)

Click here

    Components

    Removal

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