INSTALLATION PROCEDURE 1. INSTALL EGR VALVE BRACKET
| (a) Install the EGR valve bracket with the 3 bolts. Torque:
21 N·m {214 kgf·cm, 15 ft·lbf} | |
2. INSTALL NO. 3 EGR PIPE SUB-ASSEMBLY
| (a) Install a new gasket and the No. 3 EGR pipe with the 2 nuts.
Torque: 10 N·m {102 kgf·cm, 7 ft·lbf} | |
3. INSTALL EGR INLET | (a) Install a new gasket and the EGR inlet with the 2 bolts.
Torque: 10 N·m {102 kgf·cm, 7 ft·lbf} NOTICE: Make sure the gasket's claws are not caught between the EGR inlet and EGR valve. |
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4. INSTALL EGR VALVE ASSEMBLY
| (a) Install a new gasket to the intake manifold. | |
| (b) Install a new gasket to the No. 2 EGR pipe. | |
| (c) Temporarily install the EGR valve assembly to the intake manifold with the 2 bolts and 4 nuts.
NOTICE: Be careful not to damage the intake manifold when installing the EGR valve assembly. |
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| (d) Using several steps, uniformly tighten the 2 bolts and 4 nuts in the sequence shown in the illustration.
Torque: for bolt : 21 N·m {214 kgf·cm, 15 ft·lbf} for nut :
10 N·m {102 kgf·cm, 7 ft·lbf} | |
5. CONNECT NO. 13 WATER BY-PASS HOSE
| (a) Connect the No. 13 water by-pass hose. HINT: The direction of the hose clamp is indicated in the illustration. |
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6. CONNECT NO. 12 WATER BY-PASS HOSE
| (a) Connect the No. 12 water by-pass hose. HINT: The direction of the hose clamp is indicated in the illustration. |
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7. INSTALL AIR CLEANER HOSE ASSEMBLY 
8. ADD ENGINE COOLANT 9. INSPECT FOR ENGINE COOLANT LEAK
10. INSTALL V-BANK COVER SUB-ASSEMBLY
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