Toyota Tundra Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL EGR VALVE BRACKET

(a) Install the EGR valve bracket with the 3 bolts.

Torque:

21 N·m {214 kgf·cm, 15 ft·lbf}

2. INSTALL NO. 3 EGR PIPE SUB-ASSEMBLY

(a) Install a new gasket and the No. 3 EGR pipe with the 2 nuts.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

3. INSTALL EGR INLET

(a) Install a new gasket and the EGR inlet with the 2 bolts.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

NOTICE:

Make sure the gasket's claws are not caught between the EGR inlet and EGR valve.

4. INSTALL EGR VALVE ASSEMBLY

(a) Install a new gasket to the intake manifold.

(b) Install a new gasket to the No. 2 EGR pipe.

(c) Temporarily install the EGR valve assembly to the intake manifold with the 2 bolts and 4 nuts.

NOTICE:

Be careful not to damage the intake manifold when installing the EGR valve assembly.

(d) Using several steps, uniformly tighten the 2 bolts and 4 nuts in the sequence shown in the illustration.

Torque:

for bolt :

21 N·m {214 kgf·cm, 15 ft·lbf}

for nut :

10 N·m {102 kgf·cm, 7 ft·lbf}

5. CONNECT NO. 13 WATER BY-PASS HOSE

(a) Connect the No. 13 water by-pass hose.

HINT:

The direction of the hose clamp is indicated in the illustration.

6. CONNECT NO. 12 WATER BY-PASS HOSE

(a) Connect the No. 12 water by-pass hose.

HINT:

The direction of the hose clamp is indicated in the illustration.

7. INSTALL AIR CLEANER HOSE ASSEMBLY

8. ADD ENGINE COOLANT

9. INSPECT FOR ENGINE COOLANT LEAK

10. INSTALL V-BANK COVER SUB-ASSEMBLY

    Inspection

    Removal

    See More:

    Toyota Tundra Owners Manual > For safe use: Seat belts
    Make sure that all occupants are wearing their seat belts before driving the vehicle. Correct use of the seat belts Extend the shoulder belt so that it comes fully over the shoulder, but does not come into contact with the neck or slide off the shoulder. Position the lap belt as low as possible ove ...

    Toyota Tundra Owners Manual

    Toyota Tundra Service Manual

    © 2025 Copyright www.ttundra.com
    0.0129