Toyota Tundra Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY

(a) Apply lithium soap base glycol grease to the entire circumference of a new brake master cylinder seal.

(b) Install the brake master cylinder seal onto the brake master cylinder.

(c) Install the brake master cylinder with 2 new nuts.

Torque:

25 N·m {255 kgf·cm, 18 ft·lbf}

2. CONNECT FRONT NO. 1 BRAKE TUBE

(a) Using a union nut wrench, connect the brake tube (labeled A) to the brake master cylinder.

Torque:

Specified tightening torque :

19.5 N·m {199 kgf·cm, 14 ft·lbf}

HINT:

  • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

    Click here

  • When using a union nut wrench (fulcrum length of 20 mm (0.787 in.)) + torque wrench (fulcrum length of 180 mm (7.087 in.)): 17.6 N*m (179 kgf*cm, 13 ft.*lbf)

*a

Torque Wrench Fulcrum Length

*b

Union Nut Wrench

3. CONNECT REAR NO. 1 BRAKE TUBE

(a) Using a union nut wrench, connect the brake tube (labeled B) to the brake master cylinder.

Torque:

Specified tightening torque :

19.5 N·m {199 kgf·cm, 14 ft·lbf}

HINT:

  • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

    Click here

  • When using a union nut wrench (fulcrum length of 20 mm (0.787 in.)) + torque wrench (fulcrum length of 180 mm (7.087 in.)): 17.6 N*m (179 kgf*cm, 13 ft.*lbf)

*a

Torque Wrench Fulcrum Length

*b

Union Nut Wrench

4. CONNECT BRAKE FLUID LEVEL WARNING SWITCH CONNECTOR

(a) Connect the brake fluid level warning switch connector.

5. BLEED BRAKE SYSTEM

    Disassembly

    Reassembly

    See More:

    Toyota Tundra Service Manual > Transfer Assembly: Reassembly
    REASSEMBLY CAUTION / NOTICE / HINT HINT: Coat all of the sliding and rotating surfaces with Toyota Genuine Transfer gear oil LF 75W or equivalent before reassembly. PROCEDURE 1. INSTALL TRANSFER CASE OIL SEAL (a) Using SST and a hammer, tap in a new transfer case oil seal as shown in the illustratio ...

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